Ken Jerome's profile

Sauce Seats – The process

The Saucer Seat is a comfortable seating solution for events where Google executives gather to “moon-shoot” big ideas.  Its design is derived from iconic 1950’s science fiction and automobiles of the same era.
The process started with farming the internet for inspirational images followed by hand sketches that capture the look and feel of the seat.
3D modeling and CAD programs illustrate the final shape and finish 
A primitive full scale Proof of Concept is built to test human factors and stability
A prototype is sculpted in foam directly from the CAD model by a 5 axis CNC router
Legs are made from 1/4 inch aluminum and Powdercoated in an industrial finish
The foam seats receive several layers of Fiberglass, resin and sanded multiple times to a museum quality surface
Into the paint booth for prime, paint and clear coat finishing
Reusable crates are designed to ease the packing process and give optimal protection during travel
Seat cushions with hotrod tufting arrive from the upholsterer and get installed
Arrive on site show ready!
Sauce Seats – The process
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Sauce Seats – The process

The Saucer Seat from concept to show site

Published: